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Original Creative Tool Holders From Iscar Lead The Way In Machining Capacity
Iscar's Heliturn platform features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The revolutionary Heliturn is a tangentially clamped insert with a exclusive helical shaped cutting edge, useful for massive depths of cut and higher than common feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and braced by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to assure perfect contact of the insert with the tool holders. The upper rake face of the insert is mounted level with the top of the tool holder to facilitate chips to flow across the insert, without being disrupted by clamps or the tool holder body. The 4 curved helical cutting edges ensure positive radial rake angles and soft penetration into the material being cut. The lessened forces and smaller loads ensure better tool longevity, increased stability and the ability to use tremendously enormous depths of cut and bigger feeds. The chipformer, manipulates and breaks the chip into rib type curved segments which can effectively be removed from the cutting area. This insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to allow machining to a 90 shoulder. Depth of cut up to .315" and facing depths to .126" at up to .047" IPR are doable with Heliturn.
When compared to CNMG/M 16... or WNMG/M 13... insert sizes with the equivalent corner radius, much superior tool life can be predictable when using the LNMX 1506..-HT insert. Iscar has recently added a smaller size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the common application range of up to .197" depth of cut. The new insert features all of the blessings of the larger insert. This boosts the economical advantage in the medium machining application compass. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a considerably better tool life can be foreseen. The inserts are available in .031, .047 and .063" tool nose radii. Heliturn inserts are obtainable in the most excellent carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are available in 1, 1.25 and 1.5" shank sizes. Boring bars are offered in 1, 1.25 1.5 and 2" bar sizes. Also presented are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which extends holder life and prevents corrosion. As a result of the location of this insert, machining next to the tailstock is reasonable.
The high positive rake angle of these tools allows 10-15% less power usage than standard tool holders at the same parameters.
By using Iscar's Heliturn tools, tremendous cost savings and profitability in lathe operations is guaranteed.
A Revolutionary 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is launching the CNMX 1207..-HTW insert family. The revolutionary insert has a very positive radial, helical cutting edge and a positive rake angle; a combination which considerably decreases the cutting forces. The insert's corner has a wiper configuration which supplies high surface finish even at high feed conditions, which in many occasions can dismiss a finishing cut. The corner angle is 88 degrees which provides heightened strength. The CNMX inserts were engineered for heavy machining applications. Their special design ensures reliable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any regular tool holder that carries conventional CNMG inserts, but the seat has to be replaced with a special seat: TCH 4. Iscar's R-clamp tool holders are highly favored for heavy machining applications.
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